EMG Precision Blog

Granite Order Pre-Delivery Inspection Visit

Posted by Jonathan Gee on Feb 26, 2022

Granite Order Pre-Delivery Inspection Visit

EXCITING TIMES AHEAD!!

Granite Pre-Delivery Inspection Visit

Posted by Jonathan Gee,

26 Feb 2022


This is a privately funded project that frequently sees shortage of funds delaying progress, If you are enjoying this build diary and would like to contribute to the completion of this project and all the future guides and video journeys it would be gratefully received and spent directly on this project. Donate through PayPalMe Here...

Second Odlings Visit

180 million years later...

So a little over a month after the first, I attended the Odlings site to inspect the granite pieces prior to them making delivery. The purpose of the visit was to check the quality of the items before they arrived at my house. I had also agreed with Lee, that they would drill some holes for me in the Y side pieces so i used the visit to mark-up the slabs so they could be drilled on site. These were holes to accomdate four M22 Bolts on each side of the granite bed. On arrival, the three chunks of granite had been laid out palletised ready for me to inspect and markup.

The pieces of granite were nicely palletised ready to take a look at.

The pieces of granite were nicely palletised ready to take a look at.

What did i order?

There was three items ordered on total. Two Y sides and one X gantry piece. The stock granite used had already been finished to a mirror plate finish on one face. This by nature of the sheer size of the processing machinery means that this face is incredibly flat to begin with.

 

x2 PCS - 1000 x 450 x 110mm

Approx: 155 kgs each

 

X1 PCS - 1438 x 300 x 110mm

Approx: 150kgs

The granite sides looked incredible. Cleanly cut, square and pristine really.

The granite sides looked incredible. Cleanly cut, square and pristine really.

You can see that the pieces had a grinding step completed on them and they were very flat with no sign of saw marks.

You can see that the pieces had a grinding step completed on them and they were very flat with no sign of saw marks.

Jobs a Good un!

The processing of granite for headstones is very labourous and expensive. It is the final levels of polishing that contribute to the majority of the cost. I agreed with Odlings that i did not require the mirror finish on all surfaces, but i requested that they complete all the grinding processes upto, but not including the final process. This meant that there was no saw teeth marks in the granite faces, and that the pre-calibrated grinding tool gave me parallel and square edges.This would leave me with two faces of the Y axis sides that I would need to grind and lap until they matched in Z height and squareness.

The granite gantry was equally impressive and it was a great job organised by Lee and the team at Odlings.

The granite gantry was equally impressive and it was a great job organised by Lee and the team at Odlings.

Marked out and ready for Odlings to drill. I felt it better to have Odlings cut these through holes as there could be much mroe of a chance of fracture doing it with my equipment. I was much less worried about drilling the blind holes at home.

Marked out and ready for Odlings to drill. I felt it better to have Odlings cut these through holes as there could be much mroe of a chance of fracture doing it with my equipment. I was much less worried about drilling the blind holes at home.

Bolts & Inserts

I can't remember now if these were M20 or M22, but these are the bolts and inserts that I was planning to use to bolt the sides of granite to the base.

They are whats called internally threaded sockets and have a knurl type texture on the outside for better chemical adhesion. Odlings have asmentioned pre-drilled the holes in the sides for me, but I would be required to drill the holes in the base for the sockets to be glued in. I will share much more information about these cokets and the choice of cement i used in dedicated articles later on in the build story...

Here you can see the size of the bolts and more importantly, the stainless internally threaded sockets.

Here you can see the size of the bolts and more importantly, the stainless internally threaded sockets.

KEY LEARNINGS

  • If you choose to buy your granite from a stonemason for the recently departed like me, It is likely that they don't actively work with tolerances like machinists do. I do however, reccomend that you speak to your supplier and do everything you can to ensure the surfaces you receive on your granite are as square as possible and as smooth and consistant as possible. This will save you tremendous amounts of headache in the future. If you need this confirming speak to Mason Nettles about how problematic it was to fit his granite after being cut by a drunken sailor.
  • Get as many holes as you can drilled by the supplier. It saves a lot of work, and you will still have lots to practise on yourself as your build progresses.
  • An adjustable height workbench, and/or lifting equipment like an engine hoist will help you no end. Unfortunately i had neither so it was a struggle.
  • Take a lot of care when handling this stuff. If it were to lose it's balance and topple, there is literally only the floor that will stop it. Get out of the way and wear foot protection. No digs please. lol.

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Originally Uploaded On: 26/02/2022

Last Updated On: 26/02/2022

Estimated Date Period: : 21/09/2022

This is a privately funded project that frequently sees shortage of funds delaying progress, If you are enjoying this build diary and would like to contribute to the completion of this project and all the future guides and video journeys it would be gratefully received and spent directly on this project. Donate through PayPalMe Here...

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THIS BUILD DIARY IS ONLY HOSTED ONLINE BY EMG PRECISION LTD. IT IS A PRIVATE HOBBY PROJECT BY MYSELF, JONATHAN GEE. THIS PROJECT BLOG IS ONLY A DIARY OF EVENTS WITH SOME IDEAS FOR HOW I FELT THE PROCESS WENT WITH SOME TECHNIQUES I FOUND USEFUL. THIS IS NOT AT ALL AN OFFICIAL GUIDE OF HOW TO DO THINGS AND YOU SHOULD SEEK PROFESSIONAL ADVICE FROM COMPETENT PERSONS AND CONDUCT RISK ASSESSMENTS BEFORE UNDERTAKING ANY OF THE TASKS SHOWN IN THIS PROJECT BLOG DIARY.